Engineering Workshop Material Science

Types of Plastics-Properties of Thermosetting Plastics,Thermoplastics & Glass Cutting

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Types of Plastics-Thermoplastics & Thermosetting Plastics: In this article, I will be explaining the different Types of Plastics used in our household applications as well as Industrial applications in the form of Thermoplastics and Thermosetting Plastics. but before that let we know what is a Plastic?

1.Plastics:

Plastics are also called as Polymers. They are made up of carbon, hydrogen and sometimes oxygen, chlorine, nitrogen, fluorine, sulfur, phosphorous or silicon. Majority of the times, polymers are made up of Carbon, Hydrogen, and Oxygen only.

  • It is a low-density polymer and thereby it possesses lightweight.
  • It is Anti-Corrosive in nature.
  • It has low strength.
  • These chains are called polymers and that is why many plastics begin with “poly,” such as polypropylene, polyethylene, and polystyrene.

Tabular Column: Click on the links to Navigate

1. What is Plastic?

2.Properties of Plastics

3.Types of Plastics

3.1 Thermoplastics

3.1.1 Properties of Thermoplastic Material

3.1.2 Thermoplastic Examples

3.2 Thermosetting Plastic

3.2.1 Properties of Thermosetting Plastic Material

3.2.2 Thermosetting Plastic Examples

4.Plastic Processing Methods

5.Glass Cutting Tools

2. Properties of Plastics (11) or Polymers: Properties of plastics or polymers play a vital role in the field of Mechanical Engineering. When you want to apply any type of load on a particular member, you need to know its material properties, density, etc. For that, in this article, I am exploring the necessary properties of polymers in a detailed manner.

Properties of Plastics or Polymers:

The Properties of Polymers or plastics which are essential to know for any mechanical engineer are as follows:

  1. Bond: It possesses a Covalent bond.
  2. Strength: The strength of the polymer is low when compared with Metals.
  3. Binding Energy: The formation of C, H&O atoms forms a polymer. The distance between the atoms is more when compared with metals and thereby the Binding energy is low.
  4. Ductility: It possesses good ductility also.
  5. Conductivity: The polymers possess bad electrical conductivity because of the absence of free electrons.
  6. Thermal Conductivity: The polymers possess bad thermal conductivity.
  7. Density: The polymers possess low density which means that the weight of the polymer is less and this is one of the advantages of polymers.
  8. Corrosiveness: The polymers are Anti-Corrosive to the environment.
  9. Servicing Temperature: The servicing temperature of the polymer is 300̊ C.
  10. Hazardous: It is hazardous and is not environmental friendly.
  11. Recyclability: The polymers are recyclable in nature.

These are the11 properties of polymers or plastics which are discussed in a detailed manner. Hope you had got an idea of what plastic is? Now, let’s discuss the Classification or Types of Plastics.

Thermosetting plastics
Thermosetting plastics

3.Types of Plastics:

They are two Types of Plastics.

  1. Thermoplastics
  2. Thermoset Plastics or Thermosetting Plastics 

3.1.Thermoplastics:

By heating the polymer, if it turns soft, then it is called as Thermoplastic material. At room temperature, they are available in the form as Solids.

A thermoplastic is a plastic material that becomes moldable above a specific temperature and solidifies upon cooling. In this article, I will be explaining the top 10 properties of thermoplastic materials in a detailed manner.

 

3.1.1. Top 10 Properties of Thermoplastic Material:

  1. By heating the polymer, it turns as soft material.
  2. It is available in the form of solids at Room temperature.
  3. It is a recyclable process.
  4.  Thermoplastic material in the form of solid is converted into Thermoplastic material in the form of liquid which is done by the action of heating and the Vice-versa also takes place in another direction.
  5. Loses Strength: By heating the thermoplastic material it loses its strength.
  6. Gains strength: By the action of cooling, the thermoplastic material gains strength.
  7. Shape change: During cooling only, the thermoplastic material changes its shape.
  8. Temperature: The servicing temperature of thermoplastic material is 150°C.
  9. Structure: The thermoplastic material exhibits Linear structure i.e. -CH2-CH2-CH2-CH2-
  10. The thermoplastic material is hazardous to the environment which is less when compared to the thermoset and rubber.

3.1.2. Thermoplastic Examples: 


3.2.Thermosetting Plastics or Thermoset Plastics:

By heating the polymer, if it turns hard, then it is called as Thermosetting plastic material. At room temperature, they are available in the form as liquids. Thermosetting plastics or Thermoset plastic are synthetic materials that strengthen during being heated but cannot be successfully remolded or reheated after their initial heat-forming called as Thermoset material.

3.2.1 Properties of a Thermosetting Plastic material:

  1. By heating the polymer, it turns as hard material.
  2. It is available in the form of liquid at Room temperature.
  3. It is a Non-Recyclable process.
  4. Thermoset in the form of liquid is converted into Thermoset material in the form of solid which is done by the action of heating and its Vice-versa is not possible.
  5. Gains strength: By the action of heating, the thermoset plastic material gains strength.
  6. No change in the strength of the thermosetting plastic is done by the action of cooling.
  7. Shape change: During heating only, the thermoset material changes its shape.
  8. Temperature: The servicing temperature of a thermoset plastic material is 300°C.
  9. Structure: It exhibits a Cyclic structure.
  10. It is hazardous to the environment which is more when compared to the thermoplastic and less than the rubber.

3.2.2 Thermosetting Plastic Examples:

  • Epoxy Resin
  • Phenolic(Bakelite)
  • Vinyl Ester Resin
  • Cyanate Ester
  • Poly Ester

This is the complete explanation with its top 10 properties. Hope this article is helpful to you. I think you had understood about the properties of Polymers, thermoplastics, and thermosetting plastics in a detailed way. Now, let’s discuss the Processing of Plastics.


4. Plastic Processing Methods:

In order to get the desired components from various Plastics, we need Plastic Processing Methods. They are as follows.

1.Injection Moulding Process

2.Blow Moulding Process

3.Compression Moulding Process


5.Glass-Intro, Properties and Cutting Tools:

The next half of the IVth Unit is about Introduction to glass, Properties of Glass and Glass Cutting Tools were presented below in the form of a link.

Read: Glass Cutting-Introduction, Manufacturing, General Properties, and Glass Cutting Tools

This is the detailed explanation of the complete Unit IV. If you have any doubts, feel free to ask from the comments section below.

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